Flyback Transformer Equation:
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The Flyback Transformer Equation calculates the number of primary turns (Np) needed in a flyback transformer design based on input voltage, on time, flux density change, and core effective area.
The calculator uses the Flyback Transformer equation:
Where:
Explanation: The equation relates the voltage-time product to the core's flux handling capability to determine the required number of turns.
Details: Proper calculation of primary turns is essential for efficient energy transfer, preventing core saturation, and achieving desired output voltage in flyback converters.
Tips: Enter input voltage in volts, on time in seconds, flux density change in tesla, and effective core area in square meters. All values must be positive.
Q1: What is a typical ΔB value for ferrite cores?
A: For ferrite cores, ΔB is typically 0.2-0.3 T to avoid saturation and leave margin for temperature variations.
Q2: How do I determine the effective core area (Ae)?
A: Ae is provided in the core datasheet and represents the effective cross-sectional area for magnetic flux.
Q3: What affects the choice of ton?
A: ton depends on switching frequency and duty cycle (ton = D/fsw where D is duty cycle and fsw is switching frequency).
Q4: How does this relate to secondary turns?
A: Secondary turns (Ns) are calculated based on Np and the desired output voltage (Ns = Np × Vout × (1-D) / (Vin × D)).
Q5: What safety margins should I consider?
A: It's common to use 10-20% fewer turns than calculated to account for input voltage variations and ensure core doesn't saturate.